Rudder Quadrant / Keels / Deadlight

DougKeels, Portholes, Rudder, Steel Boat

[cs_section style=”margin: 0px; padding: 45px 0px; “][cs_row style=”margin: 0px auto; padding: 0px; ” inner_container=”true”][cs_column style=”padding: 0px; ” fade_animation=”in” fade_animation_offset=”45px” fade_duration=”750″ type=”1/1″][cs_text]We had a great weekend despite the keels.  Jack Sadrakula flew in from Chicago.  We successfully cast another porthole deadlight, he help me unsuccessfully patch a keel.  He then completed the gadget that connects the #60 chains to the 3/8″ steel cable for the chain and cable steering system, and then help me unsuccessfully patch the keel again.  He then broke and fit the #60 chain and centered up the drive shaft coupler on the helm’s gear box  and helped me unsuccessfully patch the keel again.  Randy Martin drove in from Denton Texas and while Jack drilled, reamed and set the pull out dowel pins in the rudder quadrant.  Randy help me unsuccessfully patch the keel.   All and all it was a good weekend thanks to Jack and Randy.   Next week I will be patching the leak in the keel.

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Setting pull out dowel pins to reinforce the rudder post to quadrant connection.

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Welding a shaft coupler to the helm gear box shaft.

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Randy helping my dig a hole so I can get to the leak in the keel.

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Bailing water out of the keel and into the forward cabin where it can drain out of the boat.

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Randy cleaning up the second porthole deadlight, and Jack drilling holes for the dowel pins.

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Me “not” patching a leak in the keel.

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Xmas Shopping

BetsyJunk Shop, Steel Boat

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There’s still time to have a very merry SV Seeker holiday! Padding the USPS estimates (c’mon.. you know they’re running behind), we are pretty darn confident (no guarantees — but confident) that if you order a T-Shirt or Thermal Mug by this Sunday (Dec. 20, 2015), we can pop it in the mail first thing Monday morning and you will have it in time to shove it in your Christmas stocking.

Rates for USPS Priority mail in the USA are very reasonable. Priority shipping for T-shirts is roughly $5. For actual shipping charges, head on over to our Shop and you can fiddle around clicking the shipment buttons in your cart and see what the charges would be. Yep.. you can cram muliple items together and save on shipping charges when you go Priority.

Get your Jolly on and thanks for your support![/cs_text][/cs_column][/cs_row][/cs_section]

CSI Seeker

BetsySteel Boat

[cs_section style=”margin: 0px; padding: 45px 0px; “][cs_row style=”margin: 0px auto; padding: 0px; ” inner_container=”true”][cs_column style=”padding: 0px; ” fade_animation=”in” fade_animation_offset=”45px” fade_duration=”750″ type=”1/1″][cs_text]We haven’t seen our elf in several days — ever since we spotted the crime scene chalk outline on the shard of steel beneath Seeker.     Had Rizzo the elf been electrocuted and fallen to his death?  Or did somebody kill the little fellow?  Why is there no body?

Where is the little guy and what’s he been doing?

Who in the world would have a motive?    The Elf Police have been pouring through our surveillance videos in hopes of turning up something that will help and look what they found!!!!!

 

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OMG!!!     It’s a picture of Rizzo on Doug’s computer watching FAIRY PORN!    Clearly there’s more to this elf than meets the eye![/cs_text][/cs_column][/cs_row][/cs_section]

Grind, Weld, and Poo

DougCabin Tops, Steel Boat

[cs_section style=”margin: 0px; padding: 45px 0px; “][cs_row style=”margin: 0px auto; padding: 0px; ” inner_container=”true”][cs_column style=”padding: 0px; ” fade_animation=”in” fade_animation_offset=”45px” fade_duration=”750″ type=”1/1″][cs_text]The rain held off today and Aaron, Jack and I got the last of the welding and grinding done on cabin tops and deck. In the shop Su and Betsy worked on the art of the next deadlight casting. “Some people care too much. I think it’s called love.” — A.A. Milne

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Aaron Starnes, Denton Texas

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Su Davis, Tulsa Oklahoma

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Crime Scene

BetsyJust for Fun

[cs_section style=”margin: 0px; padding: 45px 0px; “][cs_row style=”margin: 0px auto; padding: 0px; ” inner_container=”true”][cs_column style=”padding: 0px; ” fade_animation=”in” fade_animation_offset=”45px” fade_duration=”750″ type=”1/1″][cs_text]IMG_2904 Oh NO! This is what we woke up to this morning in the shipyard.  A chalk outline of our mischievous little helper. Suggesting something like an episode of CSI Shipyard, we lost all thoughts of sugar plums dancing through our heads. We’ve got Jezebel and Tinka scouting the perimeter and hopefully something will turn up.

 

 

 

 

 

 

 

 

 

 

As far as other clues, we don’t have much to go on. The last time we saw Rizzo the Elf, he was swinging on Seeker’s Christmas Lights. But a storm is moving in and there is a fair amount of humidity out there — could he have been electrocuted?   He seemed so happy and carefree  and though he does tend to be a bit of a troublemaker at times, he’s still a part of the Seeker Crew.  What happened?

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Casting Deadlights – Part 1

DougAluminum, Casting, Portholes, Steel Boat

vs151206-004Sodium Silicate Sand Rocks! Especially for the occasional casting or big casting. Traditional Green Sand requires, skill, storage, and a sand muller to recondition your sand. And the difficulty increases with the size of the casting. Sodium silicate sand uses inexpensive fine silica sand, and sodium silicate (water glass) which reacts with CO2 to harden the sand. 200 pounds of mix cost less than $30.

I’d like to thank our local Tulsa foundries for sharing their knowledge. Especially Scott and Adam at R & D Foundry and Don Doss at Metal Dynamics.

And many thanks to Seeker crew: Jack, Su, Hugh, and Paul who helped get us through the learning curve casting our first porthole deadlight.

And finally to Betsy who has been working on our new web site. You can now buy from our Junk Store and help support our work.

Junk For Sale!

BetsyJunk Shop, Steel Boat

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Our store is finally open. Stop in and see the beginning of much more to come.

Let’s Go Shopping!

Today we added the 34 oz Thermal Mug. This is just like the mug we give our visiting crew. It stands 8″ tall and holds enough liquids to keep you refreshed and hydrated.

Thermal Mug

Thermal Mug

[/cs_text][x_custom_headline level=”h4″ looks_like=”h5″ accent=”false”]While you can probably find products like these at the store for less, it won’t be an official SV Seeker piece of junk. If you can’t afford it, please don’t buy it, but if you do — thank you very much for your help in funding The Boat the Internet Built![/x_custom_headline][/cs_column][/cs_row][/cs_section][cs_section style=”margin: 0px; padding: 0px 0px 45px; “][cs_row style=”margin: 0px auto; padding: 0px; ” inner_container=”true”][cs_column style=”padding: 0px; ” fade_animation=”in” fade_animation_offset=”45px” fade_duration=”750″ type=”1/1″] [/cs_column][/cs_row][/cs_section]

Success Casting the Deadlight!

DougCasting, Portholes, Steel Boat

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vs151206-007Got it on the second try!  But we had a great team.  Paul, Hugh, Su and Jack all pitched in.  Having a crew is wonderful.

 

 

 

 

 

 

 

 

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With the mold ready we fired up the furnace, and before we finished our break the aluminum was hot.  Actually too hot.  Way too hot.  But I decided to pour it anyway knowing that a grinder can wipe away our casting sins just like it does our welding sins.

 

 

 

 

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Being so hot, it poured like water.  About 25 pounds of aluminum went into our 200 pound mold.

 

 

 

 

 

 

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Our lawyer Hugh Hood pulls the casting from the drag.  The moment of truth was here.

 

 

 

 

 

 

 

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The overly heated aluminum;  I seriously need to turn that furnace down for aluminum,  gave us a rough surface, but the casting was all intact.  And we actually like the rough surface.  It adds character.  Paul’s work on the design as well as the inscription on the inside came out beautifully.

 

 

 

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“When I let go of what I am,
I become what I might be.”   –Lao Tzu

 

le_triskell_le_symbole_celte_mediumThe symbol dates back to 3200BC from Ireland and is found in many cultures.  To the Celtics it stood for the earth, the sea, and the wind.  Gakyil or ‘wheel of joy’ to the Chinese.  The Dga in Tibet used to describe all forms of joy.[/cs_text][/cs_column][/cs_row][/cs_section]

Casting Porthole Deadlights – First Failure

DougCasting, Portholes, Steel Boat

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It didn’t work but I am accustomed to that on the first try.  Come to think of it, I am accustomed to that on the second and third try too.   But we have great hope for our plans based on watching the sand slowly crack and fall out while we carefully moved the top have of the mold.  But it was still a very enjoyable day with Hugh and Su joining Paul and I.

 

Tomorrows plan calls for building a steel reinforcing frame that will be embedded in the sand for the top side of the mold and keep it from falling apart.

 

 

 

 

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This was the first time we melted aluminum in this furnace and it was amazing how fast it went.  A full 30 pound crucible was ready in less than an hour, long before we had the finished the mold.  Tomorrow we will do the molding first and not be so rushed, then fire the furnace once we have a good mold ready.

 

 

 

 

 

 

 

 

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Always a beautiful sight.   Even if you’re just pouring ingots.

Casting Test

DougCasting, Steel Boat

Remember those winch capstans we were trying to cast?

vs151204-003We’ll we’re back messing with it.  I had one more bock mold that I know is too thin to work, but it made a great test sample.  Paul and I used 2″ thick ceramic blanket to make a temporary burn our furnace that will let me use larger block molds.  And we got it to 1000F with a propane burner in 2 hours that will let us not just burn it out but also let us use the better burner to melt the NiBrAl (Bronze) so we can pour into a hot mold.   That’s all good news!

 

 

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We also experimented with adding letters and patterns to our dead lights for the port holes and we like the results.   Tomorrow we hope to cast our first dead light in aluminum.